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Picture Case Study Sauer
Automated efficiency in the high-bay warehouse

AGVs on the rise at Sauer Polymertechnik in Föritztal

Long distances, great heights and millions of articles per day – to master the complex requirements in their automatic pallet high-bay warehouse, our customer Sauer relies on Automated Guided Vehicles (AGVs) and Jungheinrich Logistics Interface in combination with storage and retrieval machines.

Challenges

  • Integration of Automated Guided Vehicles (AGVs) into an existing automatic system with high complexity
  • Safe transport of about 7 million articles per day without damage to the goods
  • Mastering up to 100 transports per hour on an 870 meter long route
  • Optimal coordination of Warehouse Management System, control technology and AGVs

Solutions

  • Optimization of internal material flow with the help of an Automated Guided Vehicle system
  • Eleven automated ERC 213a high-lift trucks for transports between production and the high-bay warehouse
  • Jungheinrich Warehouse Management System (WMS) for holistic handling of logistics orders
  • Trucks with lithium-ion technology for fast and automatic charging cycles

Successes

  • High degree of space utilization in the 38-meter-high three-aisle and double-deep racking system
  • Maximum storage and retrieval performance thanks to a transverse trolley in the pre-zone
  • Automatic charging of AGVs for flexible and fast charging cycles
  • Fast accessibility and low error rate in the daily logistics process


Sauer Polymertechnik at a glance

Isa Köseoglu
Project Manager Engineering

"As a reliable service partner, Jungheinrich was always on our side immediately when problems occured"


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